Support

Commissioning

A clear commissioning route for CNC installs on South African workshop floors, for teams who already work with machines and tooling.

How commissioning starts on a CNC router tooling setup

The Commissioning page sets out what must be checked before a CNC install is treated as ready for work. It is written for workshops that already run machines and need the handover steps, tooling checks, and site details in one place.

Commissioning begins with the machine specification, spindle details, and the cutters intended for first production. Vacuum hold-down, dust extraction, compressed air, and three-phase supply all need to be stated before handover checks are listed. South African workshop conditions matter here, especially power interruptions, inland dust, and coastal moisture around stored tooling.

Include clear photos of the router, control cabinet, spindle nose, and tool holders before any visit or final sign-off is arranged. Test pieces help far more than general descriptions, particularly where cut edge quality, chip evacuation, or panel hold are in question. A marked image of the current setup also shows cable routing, guarding, and access around the machine.

Handover checks before first run

Workshops need the machine accepted for work with the right records in place. Commissioning should leave a usable list of machine settings, confirmed tooling positions, and the site issues that still need attention. Names on cutters, holders, and programs must match what the operator sees at the control.

Send the commissioning brief through the contact form with machine model, tested operations, and the date you want checked. Note whether the job is panel cutting, aluminium work, plastics, or mixed material production. If anything has been trialled before handover, include the cutter size, spindle speed, feed rate, and the result seen on the part.

  • Spindle, collet, and holder identified
  • Test cut recorded with actual settings
  • Cross-check collets with Tooling, vacuum zones in Cells, dust load under Chips
  • Site photos attached with machine details

Workshop conditions that affect sign-off

Commissioning on South African sites often depends on power stability, dust control, and how the machine was transported and positioned. Gauteng sites may deal with dry airborne dust around rails and cabinets, while coastal regions need closer attention on corrosion, stored cutters, and electrical enclosures. Access for riggers, forklift clearance, and extraction ducting should be checked before the machine is treated as production-ready.

Cooling method, spoilboard condition, and vacuum zoning all influence whether the first accepted parts reflect normal production. Operators should confirm tool length offsets, emergency stops, homing behaviour, and lubrication points before repeated cycles are run. On routers cutting MDF, chip build-up near the collet and extraction drops can quickly distort early results if left unchecked.

Operated by Astros Marketing (Pty) Ltd from 2 Makro Place, Sunnyrock 1401.

Pre-handover records for commissioning

Send the commissioning brief with site photos, machine details, timing, and what has already been tested. Keep the subject line plain.

List the machine make and model, controller, spindle power, table size, and the materials planned for early jobs. Add photographs of the installation area, electrical supply points, extraction connection, and any test components cut so far. Where rainbow-coated tooling is part of the setup, identify each bit by diameter, flute style, and intended material.